routine tests. equipment participate in training and instruction sessions and become trained operators. Success of the preventive/predictive maintenance program is dependent upon the existence of the other three elements. Only authorized users can operate equipment. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. Special tools and equipment shall be supplied. 3. 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. But they can be vertical, submerged or driven by a variable speed motor or turbine. Therefore, the balancing of high-speed equipment is especially important. • In-house capability of attending problems in major rotating equipment. SECTION 4.0 ROTATING EQUIPMENT (DRIVEN ITEMS) This section of the guidance notes covers a selection of the rotating equipment found on a typical offshore installation. For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. Typical Schedule of Events 1. This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. This procedure is the commissioning plan. rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. Bolt Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. D.6 ALIGNMENT D.6.1 General All pump and driver assemblies must be aligned after site installation and at regular maintenance intervals. It does not apply to fractional horsepower machines. They are usually horizontally mounted and driven by a constant speed electric motor. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. Rotating equipment is seen in various mechanisms throughout the process industry sector and it consists of components that move solids, liquids or gases through a series of drivers, driven components and the transmission devices. All personnel operating, inspecting, servicing or cleaning this equipment must be properly trained in operation and machine safety. While planning and scheduling assure the effective utilization of resources to A procedure should be developed to include a planned approach (road map) of what should be done in order to verify the proper system installation. to the rotating speed of the rotor squared. Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the Since it is not practical to consider all these variables in a reasonably useful alignment To make the process as easy as possible and to save yourself time and money by decreasing the potential for downtime, ask the following questions before any new equipment installation. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and here's some example with what sort of Offline/On-line preventive maintenance which are usually carried out on the static equipment. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. A pump is a pressure vessel with rotating parts that can be hazardous. Rotating Machinery Rotor Balancing The aim of rotor balancing is to achieve satisfactory running when installed on site. GENERAL ROTATING EQUIPMENT INSTALLATION CHECKLIST. • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. equipment history and functional pride and quality assurance are inextricably supportive—each to the others. . It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. ment procedures can be reached. Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. These Guidance Notes become effective on the first day of the month of publication. APERCU A competent Lead mechanic (Engineering) with over 20 years of rich experience in Maintenance and Repairs, Erection, pre-commissioning & Commissioning, Inventory Management & Personnel Management in oil and gas industries. Acceptance testing • Physicist with vendor personnel • Tests defined in vendor acceptance testing document 1. Operate equipment in strict accordance with Manufacturer’s instructions 2. MAINTENANCE Foundation and mounting systems under rotating equipment often … The design life of most equipment requires periodic maintenance. EQUIPMENT PROCEDURES/REQUIREMENTS: 1. It also recommends the Rotary equipment is the given categorisation for mechanical devices that provide kinetic energy to an operation enabling it to move. 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